Advanced Material Properties of POLIPLUS HYBRID® #
POLIPLUS HYBRID® represents a new generation of open-cell two-component polyurethane foam, engineered with MDI (Methylene diphenyl Diisocyanate) as its core component. This material is available in densities ranging from 60 to 140 kg/m³, offering versatility for a wide array of applications.
Key Features #
- Non-Toxic and Heavy Metal Free: Unlike traditional TDI-based polyurethane foams, POLIPLUS HYBRID® is formulated with MDI, ensuring it is non-toxic and free from harmful heavy metals.
- Lightweight and Breathable: The open-cell structure provides excellent ventilation, making the foam lightweight and suitable for applications requiring breathability.
- Anti-Hydrolysis Performance: Designed to resist degradation from moisture, the foam maintains its integrity even in challenging environments.
- Customizable with Rubber: The formulation can be enhanced with rubber, improving compression set, rebound, and deflection properties. Up to 30% recycled rubber can be incorporated, further boosting breathability and sustainability.
Recent Developments: Urban Bouncer Material #
Kun Huang’s latest innovation, the Urban Bouncer, features an open-cell structure similar to a soft sponge, yet achieves a rebound rate of up to 60%. This makes it ideal for use as a support material or for die ejection processes. The company continues to explore additional applications for this advanced material.
Applications and Future Directions #
POLIPLUS HYBRID® is suitable for a variety of industries, including support materials, die ejection, and other custom uses where breathability, resilience, and environmental safety are priorities. Kun Huang continues to innovate and welcomes collaboration to discover new applications for this versatile foam technology.